Kevin S. Brady
Minneapolis, Minnesota
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Some Common Woodworking Fasteners
With Charts and Other Technical Data

This is a brief primer on the kinds of fasteners typically encountered by woodworking hobbyists. Keep in mind that the variety of available fasteners is vast, with many specialized fasteners on the market. Therefore, this is not intended to address all aspects of fasteners nor discuss the topic at an in-depth level for commercial or industrial settings. Rather, this article is intended to provide some basic guidance for a relative newcomer to the pastime. Included are some useful charts of dimensional and technical data.

Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6
Fig. 7 Fig. 8 Fig. 9 Fig. 10 Fig. 11 Fig. 12
Fig. 13 Fig. 14 Fig. 15 Fig. 16 Fig. 17

Perhaps the most familiar fastener used by woodworkers is the venerable wood screw, with a countersunk head. The traditional slotted version is shown in Fig. 1. Figure 2 shows the phillips version. Most commonly made of mild steel with with a protective coating, wood screws can be comprised of other metals, such as brass, as seen in Fig. 3, or stainess steel (Fig. 6). Figure 5 shows deck screws with a variety of coatings (L-R): black finish, galvanized, zinc plated, and corrosion-resistant coating.

Screws are available with other head shapes, such as round-head (Fig. 4), pan-head sheet metal screw (Fig. 8), and hex-head lag screws (Fig. 9). Specialy screws, such as the pocket hole screw for joining face frame members (Fig. 7), are available.

Finish nails (Fig. 10) find many uses around the woodworking shop, however many users will find that a pneumatic finish nailer will make life much easier. Once you start using a finish or brad nailer, you'll wonder how you lived without one for so long. A typical "stick" of collated finish nails is shown in Fig. 11. Another useful tool is a narrow-crown stapler (staples shown in Fig. 12). Narrow-crown staples are ideal for fastening thin wood, such as plywood, and are indispensable for attaching plywood backs onto cabinets. The crown of the staple provides more strength to a joint than the small head of finish nails, making the staple less prone to pulling through the wood.

While not normally associated with usual woodworking projects, machine bolts are nevertheless very useful for the construction of workbenches, shelving, shop jigs, etc. Fig. 13 shows three common grades of bolts: (L-R) grade 1, grade 5, and grade 8. The grades of bolts denote, among other factors, their hardness, tensile and shear strengths, with grade 1 having the lowest hardness and strength, and grade 8 having the greatest.

Fig. 14 shows hex-head cap bolts, sometimes called "Allen" bolts. These are useful in applications where the bolt must be frequently loosened or removed, such as in the case of shop-built jigs and fences.

T-nuts and insert nuts are used to provide threaded receptacles for bolts to be mounted in a wood surface. Fig. 15 shows a T-nut with self-gripping prongs that "bite" into the wood as the T-nut is tightened inward using a bolt. The prongs hold the T-nut in place and prevent it from twisting loose under torque. A T-nut can be fitted into a counterbored hole to remain below flush with the wood's surface. Fig. 16 shows an insert nut, with a flange that is drilled and countersunk to allow it to be attached to the wood's surface with small screws. T-nuts and insert nuts are commonly used in the construction of shop-made jigs.

Fig. 17 shows some common specialty fasteners, including wingnuts and threaded knobs. These are very useful in constructing jigs and other shop aids.

Wood magazine online has a couple of very informative articles on wood screws and nails, for your further reading pleasure.

I also have a downloadable PDF chart showing the decimal equivalent dimensions for fractional, letter and number drill bits, and tap drill sizes.


SOME HELPFUL CHARTS FOR WOODWORKERS

Pilot and Clearance Holes for Wood Screws
Screw Gauge Clearance Hole Pilot Softwood Pilot Hardwood
0 1/16 1/64 1/32
1 5/64 1/32 1/32
2 3/32 1/32 3/64
3 7/64 3/64 1/16
4 7/64 3/64 1/16
5 1/8 1/16 5/64
6 9/64 1/16 5/64
7 5/32 1/16 3/32
8 11/64 5/64 3/32
9 3/16 5/64 7/64
10 3/16 3/32 7/64
11 13/64 3/32 1/8
12 7/32 7/64 1/8
14 1/4 7/64 9/64
16 17/64 9/64 5/32
18 19/64 9/64 3/16
20 21/64 11/64 13/64


Dimensions of Common Nails
Size Length (in.) Diameter (in.) Number/Pound
2d 1.00 0.072 876
3d 1.25 0.080 568
4d 1.50 0.099 316
5d 1.75 0.099 271
6d 2.00 0.113 181
7d 2.25 0.113 161
8d 2.50 0.131 106
9d 2.75 0.131 96
10d 3.00 0.148 69
12d 3.25 0.148 64
16d 3.50 0.162 49
20d 4.00 0.192 31


Drill Bit Speed Chart - Recommended Speeds (RPM)
Twist Drill Bits
Diameter Softwoods Hardwoods Plastics
1/16" - 3/16" 3000 3000 2500
13/64" - 3/8" 3000 1500 2000
25/64" - 5/8" 1500 750 1500
11/16" - 1" 750 500 Not Recommended
Forstner Bits
Diameter Softwoods Hardwoods Plastics
1/4" - 3/8" 2400 700 Not Recommended
1/2" - 5/8" 2400 500 250
3/4" - 1" 1500 500 250
1-1/8" - 1-1/4" 1000 250 250
1-3/8" - 2" 500 250 Not Recommended
Hole Saws
Diameter Softwoods Hardwoods Plastics
3/4" - 1-1/2" 500 350 Not Recommended
1-5/8" - 2" 500 250 Not Recommended
2-1/8" - 3" 350 Not Recommended Not Recommended
Spade Bits
Diameter Softwoods Hardwoods Plastics
1/4" - 1/2" 2000 1500 Not Recommended
9/16" - 1" 1800 1500 Not Recommended
1-1/8" - 1-1/2" 1500 1000 Not Recommended
Brad-Point Bits
Diameter Softwoods Hardwoods Acrylics
1/8" 1800 1200 1500
1/4" 1800 1000 1500
3/8" 1800 750 1500
1/2" 1800 750 1000
5/8" 1800 500 750
3/4" 1400 250 750
7/8" 1200 250 500
1" 1000 250 250


Woodworking Projects Gallery     250+ Useful Woodworking Links     Beginner's Guide To Woodworking     Beginner's Guide To Power Tools     DIY Dust Control Devices     Woodworking Glossary
Electric Motor Horsepower Ratings (PDF)     Basic Math For Woodworkers     Resawing Logs On The Band Saw     Some Common Woodworking Fasteners     Links To DIY Woodworkers' Sites     Bowl-Turning
Pen-Making 101     Pen Care Tips     Weblog     Free Woodworking Plans     My Woodshop Construction Project     Designing Your Small Wood Shop     Basic Home Shop Safety

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